Affordable Bosch PR20EVSK Router Table: Build a Budget-Friendly DIY Router Table for Free!

Woodworking crafts, woodworking iNthacity Network January 20, 2025 1 Comments

Ever felt like woodworking tools are just too bulky, expensive, or complicated? Well, Stumpy Nubs (James Hamilton) has a solution that’ll blow your mind. In his latest video, he shows how to build a portable router table that’s not only budget-friendly but also ridiculously easy to make. Whether you’re a seasoned woodworker or a beginner, this project is a game-changer. And guess what? You probably already have the materials lying around your shop. Let’s dive into this genius hack and see why it’s perfect for anyone who loves woodworking.

Why You Need a Portable Router Table

Let’s face it: not everyone has the space or budget for a full-sized router table. But that doesn’t mean you should miss out on the versatility and precision a router table offers. Stumpy Nubs’ portable router table is the answer. It’s compact, lightweight, and can be stored on a shelf or tossed in the back of your truck. Plus, it’s perfect for those who want a dedicated setup for specific tasks. Imagine having a router table that’s always ready to go, no matter where you are. Sounds like a dream, right? Well, it’s about to become your reality.

What Makes This Router Table Special?

This isn’t just any router table. It’s designed to work with a handheld router, making it the ultimate budget-friendly solution. Whether you’re using a trim router or a full-sized one, this table can be adapted to fit your needs. And the best part? It only requires a few scraps of wood and some basic tools. Stumpy Nubs even used an inexpensive trim router in his build, proving that you don’t need to break the bank to get professional results.

Step-by-Step Guide to Building Your Portable Router Table

Ready to get started? Here’s how you can build your own portable router table in under an hour:

1. Create the Router Plate

The first step is to replace your router’s base plate with a piece of 1/4-inch thick MDF or plywood. Stumpy Nubs used a 12-inch square piece, but you can adjust the size based on your router. The key is to ensure the dimensions are precise and the material is stiff enough to prevent sagging, especially if you’re using a heavier router.

Align the original router plate in the center of the MDF and mark the mounting holes. Drill a large center hole all the way through, and counterbore the screw holes so the screw heads sit below the surface. This allows for easy adjustments and ensures a snug fit. Attach the new plate to your router, making sure it’s perfectly centered. Pro tip: Use a centering cone for precision. Trust me, it’s worth the investment.

2. Build the Router Table Box

The router table itself is essentially a wooden box with two solid side panels connected by four rails. One rail is mounted lower than the side panels by about an inch, which serves a crucial purpose (more on that later). The size of the box depends on your router and the new top plate, but the outer dimensions must be smaller than the top plate to leave a slight overhang on all sides.

Once the box is built, glue the router plate onto the top, ensuring there’s an overhang all around. Secure it with a few nails while the glue dries. Sand the edges smooth and apply a coat of paste wax to the top surface for a professional finish.

3. Make the Fence

The fence is made up of two main pieces that are slightly wider than the router table’s top plate. Cut out arcs using a forstner bit and finish with a band saw. Attach the two pieces together at a 90-degree angle and add small blocks to each end for stability. Then, attach hardwood runners to the bottom of the fence. These runners should be 3/4-inch square and about 9 inches long. Use super glue and spray accelerator for quick drying, and secure them with nails or screws.

Place the fence on the router table and adjust the fit with sandpaper if necessary. The fence should slide smoothly forward and back, and rotate 90 degrees for side-to-side movement. Once it’s in place, clamp it down to lock it in position.

4. Add the Finishing Touches

Remember that lower rail? It’s designed to keep the table from sliding when you’re pushing in a specific direction. You can also turn the table 90 degrees and hook it on the end of your bench for added stability. If you’re worried about tipping, add a couple of strips of wood to the bottom so you can clamp it down securely.

Why This Router Table is a Game-Changer

This portable router table is more than just a tool—it’s a solution to a common problem. It’s perfect for those who don’t have a dedicated router table or want a second one for specific tasks. Plus, it’s so lightweight and compact that you can take it anywhere. Whether you’re working in your shop, on a job site, or even in your backyard, this router table has got you covered.

And let’s not forget the cost. Stumpy Nubs built this entire setup using scraps of wood and an inexpensive trim router. If you’re looking for a budget-friendly way to elevate your woodworking game, this is it. No more excuses—now you can have a router table that’s always ready to go.

Bonus: The Empow SBS Sharpening Station

While we’re on the topic of game-changing tools, let’s talk about the Empow SBS Sharpening Station. This innovative system is designed to keep all your sharpening tools in one place, so you can sharpen and strap your tools quickly and get back to work. It includes three diamond plates (300, 600, and 1200 grit) and magnetic lapping plates with honing compounds (1,800, 2,500, and 5,000 grit). Everything fits neatly into a compact case, making it perfect for travel or outdoor use.

If you’re someone who loves to carve or work on the go, the Empow SBS Sharpening Station is a must-have. It’s simple, efficient, and keeps everything you need in one place. No more hunting around the shop for your sharpening tools—this system has it all.

Final Thoughts

Stumpy Nubs has once again proven that woodworking doesn’t have to be complicated or expensive. With a few scraps of wood and some basic tools, you can build a portable router table that’s both functional and affordable. And with the Empow SBS Sharpening Station, you’ll have everything you need to keep your tools in top shape.

So, what are you waiting for? Grab your tools, head to your shop, and start building your own portable router table. And don’t forget to check out Stumpy Nubs’ video for more tips and tricks. Trust me, you’ll be glad you did.

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A little router table that costs nothing!

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Questions to Ponder

What’s your favorite woodworking hack?
Have you ever built a portable tool like this before?
What’s the most challenging part of woodworking for you?

Let’s keep the conversation going in the comments below. And if you’re ready to take your woodworking to the next level, check out Teds Woodworking Plans for more inspiration and guidance. Happy building!

Wait! There's more...check out our gripping short story that continues the journey: The Lost Locket of Lucrezia Borgia

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